November 11, 2021

Rigging hardware is primarily used for securing, suspending, and transporting heavy loads. This requires complex setups involving chains, ropes, cables, and other industrial hardware pieces to ensure that the load is safely lifted.

There is a lot at stake when it comes to buying this type of industrial equipment. Every year, companies spend millions of dollars purchasing rigging hardware for various projects – and spending is projected to grow significantly through 2026. Their employee’s safety is also on the line, as shoddy hardware can break unexpectedly.

With most company’s budgets being tighter than ever and personnel safety being an ever-present top priority, buying rigging equipment is a very serious matter.

When you are purchasing from a rigging hardware supplier, it’s important to know a few things about the equipment you purchase. This will ensure that you not only use your budget resources wisely but that you also get the right parts for the job.

1. Compare Purchasing Options

You can buy virtually anything online these days, including industrial hardware. This option is incredibly convenient for numerous reasons. First, you can quickly filter through the supplier’s inventory based on set criteria like size, material, or price. You can also quickly compare prices and see product or seller ratings before you buy.

But there is something to be said about purchasing directly through a rigging hardware supplier face-to-face. Their sales representatives can answer many questions about the equipment. Plus, you get to see the equipment in person before buying to check out its quality.

Neither purchasing option is better than the other, and you may want to consider a supplier that offers both. This way you can quickly place online orders if needed, or go to their warehouse and buy them yourself.

2. Determine if You Need Standard vs Custom Sizes

Rigging hardware comes in many sizes, depending on the weight limit and the size of the load. For most projects, standard sizes should be satisfactory but extremely heavy loads may require specially engineered products.

This is primarily an issue when it comes to chains and wire ropes, as the standard product range may not exceed several dozen tons. Of course, customized sizes are far more expensive since they have to be specially produced. If you require equipment outside of the normal product range, you’ll need to find a rigging hardware supplier with a good variety of sizes.

3. Consider Environmental Factors

Many companies overlook the importance of environmental factors when choosing the material for their hardware. Temperature and weather conditions can significantly impact the strength and durability of rigging hardware materials. So, the environment they will be used in should be considered.

For instance, wire ropes with metal cores are not designed to work well in extremely cold conditions. If the location is nearby water or will be exposed to rain, then opt for stainless steel which is naturally corrosion resistant.

4. Calculate Load Limits

Perhaps the most important thing to know before buying rigging equipment is the actual load limit you require. Make sure you have an accurate working load limit calculated before buying equipment. The working load limit of your equipment is the absolute maximum weight it can safely sustain. Be sure to purchase equipment with a higher working load limit than your actual load weight.

5. Decide Which Materials are Best

While most pieces of rigging hardware come in either a stainless steel, galvanized, or bright finish. Bright is steel with no finishing, so it is often the least expensive. However, it is only recommended for use in completely dry environments as the steel will rust easily. Galvanized steel is coated in zinc for added corrosion protection and durability. Stainless steel is the strongest option, as additional metals are added to the steel. This makes it the most durable material– but also the most expensive.

6. Plan Out Your Ordering Schedule

Make sure that you are ordering your equipment according to your project timeline. You may need to schedule out orders based on when they will be needed so extra inventory doesn’t need to be stored. You will need to communicate with your supplier about expected delivery dates and how long orders take to process.

7. Prioritize Hardware Quality

While you can save a few bucks buying lower-quality materials, this will cost you more in the long run as you’ll need to replace items more frequently. This can also increase the likelihood of accidents or damage. Make sure you’re only buying the highest-rated hardware.

8. Find a Rigging Hardware Supplier with Industry Knowledge

Buying from an industry expert will help you find the exact materials you need and get advice on which size, type, and brand is best for your project. Make sure that the supplier you partner with has credentials and has a team on-hand to offer advice and guidance.

9. Learn Proper Maintenance

You can save yourself a lot of money by taking care of your hardware and using it correctly. Make sure that all of your rigging hardware is stored, moved, and handled as directed. This will prevent unnecessary wear and tear, extending the life of the equipment.

10. Partner with a Reliable Distributor

Rather than jumping around and buying pieces from various sellers, find a supplier that carries all of the equipment you need from one place. This will allow you to place bulk orders and you can easily get in contact with your sales rep if there are any issues or you have questions.

Need a Supplier?

If you need a reliable and knowledgeable rigging hardware supplier to provide both high-quality products and valuable advice, look no further than Elite Sales. We’ve been in the industry for decades, and our team is more than happy to offer assistance however needed. Get in touch with us today to learn more.


October 26, 2021

Industrial wire ropes are designed for extreme resilience and strength. They can withstand thousands of pounds of pressure and be used on all types of applications. However, issues with the wire rope installation process can significantly decrease its longevity and even its capacity and durability.

When wire ropes are not used properly, it can create an unsafe environment. The rope can snap, even if the load it’s supporting is below its maximum load limit. In a recent incident noted by the IMCA (International Marine Contractors Association), a wire rope sling rope broke due to improper installation. A crew member was seriously injured after the sling disconnected and hit the worker.

Many of these common accidents are easily avoidable through correct wire rope installation. Here are five of the most common mistakes made and how to prevent them on your worksite.

1. Incorrectly Measuring the Rope Diameter

Determining the diameter of the wire rope is an essential step of the installation process. Installers are required to double-check that the correct diameter rope is being used, as this impacts the rope’s breaking strength and load limit.

Wire ropes are measured with a parallel-jawed caliper (also called a machinist’s caliper). This is placed over the wire rope to measure the diameter – but if the rope is inserted at the wrong angle, you will get an inaccurate result.

 The strands of a wire rope must be flush against the measuring portion of the caliper. If a raised strand is at the top, the measurement will have a smaller dimension, which could affect breaking strength calculations.

Source – Example photo 

2. Unreeling the Wire Rope Wrong

Wire ropes are reeled onto these spools for easy handling and shipments, as it prevents the rope from getting tangled or crushed. But unreeling the wire rope incorrectly can cause severe damage, such as snagged wires, twists, kinks, or unraveled strands.

A common mistake that is often made is to unreel the wire rope by laying the spool vertically on its axis. The wire rope has to be yanked off of the spool, which increases the likelihood of it getting kinked or twisted. The wire rope should also not touch the ground as it is unreeled, as this could damage the wires as well.

Instead, the reeled wire rope should be placed on a shaft that allows the spool to turn 360°. It also should require two people, one to slowly pull the rope off of the spool in a straight line and another to regulate the speed by controlling the turn rate.

Source – Example photo

3. Poorly Installing Wire Clips

 

Source

Occasionally a drop forged clip is added during wire rope installation to create a load-bearing eye or to connect two cables together. These small but mighty pieces only diminish a wire rope’s strength by around 10%, if they are added correctly.

Many mistakes are made when installing wire rope clips, such as:

  •         Using fewer clips than recommended by the manufacturer
  •         Incorrectly spacing the clips
  •         Placing the saddle on the wrong end of the wire rope
  •         Using the wrong size of wire clip
  •         Not tightening the clips enough

These little issues can cause the wire rope to slip out of the clip. It is very important to follow the directions and use the right number of clips with the correct spacing in-between, depending on the rope’s diameter and approximate load weight.

4. Cutting the Wire Rope the Wrong Way

Sometimes a damaged wire rope can be repaired through a method called seizing. First, the rope is cut at a straight angle, then a wire is tightly wound around this end to prevent the strands from unraveling.

Two methods can be used to securely seize a wire rope. First, it can be placed at a right angle between the starting and ending point of the seizing. The wire is then wrapped around this angled piece to hold it in place, and the ends are twisted together to secure it. Another option is to wrap the seizing wire around and twist the two end pieces together, creating a tourniquet type of attachment.

The type of end preparations recommended depends on several factors. This includes the diameter of the rope and the number of wires and strands. In some cases, double seizing and fuse welding is required for additional securement. Failing to follow these instructions could result in the core or strands of the wire rope to slip and unravel.

5. Not Storing Your Wire Rope Safely

Although wire ropes are usually damaged due to improper use, they can get ruined during storage as well. Failing to follow through with routine maintenance and storage recommendations could cause the wire rope to rust, unravel, or kink. Further, keeping your wire rope on the ground, in wet areas, or directly in hot sunlight can cause it to break down faster.

Maintaining industrial hardware the right way can improve their long-term performance and use. This includes following all instructions during wire rope installation, as well as storage and upkeep. Wire ropes should be cleaned before going into storage and may need lubricant from time to time to protect the wires from drying out.

Over to You

Wire ropes are intended to be a strong, reliable piece of industrial hardware. There is no reason to compromise its durability due to simple installation mistakes. By avoiding these common mishaps, you can ensure a far safer work environment and also extend the use of your wire ropes.

 

Another tip is to start by purchasing top-quality hardware from a trusted wire rope supplier. Elite Sales is proud to carry a vast selection of wire rope sizes, styles, and finishes that are made to fit many applications.

Contact our sales team today to learn more about our selection and place an order for your next wire rope.


October 10, 2021

When it comes to aircraft hardware, there is no room for cutting corners. Only the highest quality materials must be used to ensure that the aircraft is manufactured correctly. Aircraft cable is a critical piece of equipment that is found in all types of planes, from small two-seaters to Boeing 737s and even military aircrafts.  

The aircraft hardware cable industry has gone through quite a bit of ups and downs lately. The COVID-19 pandemic caused production and demand to plummet, as airlines cut back on flights and aircraft purchases. However, as travel bans are being lifted, the market is expected to bounce back stronger than ever before, with a projected 6.2% market growth through 2028.  

But this type of cable is high in demand for more than just aircraft production. You may be surprised to see that many industrial hardware distributors have aircraft cable offered in their inventory.  

This extremely durable and strong piece of equipment can be used for many things – so, here’s what you need to know before placing an order with an industrial hardware supplier.  

  1. All Hardware Cables Must Meet Specific Aircraft Quality Standards

Aircraft hardware cables are used primarily for tie-downs, as well as for stabilizing, fastening, and lifting extremely heavy pieces of equipment. Therefore, this type of cable has to be constructed to ensure that it is durable and safe. 

Aircraft cable has set quality standards which are determined by the FAA (Federal Aviation Administration) and the USDOT (U.S. Department of Transportation) for any cable produced or used in the United States. These guidances ensure that the cables meet regulatory requirements for aircraft equipment. There are set standards for all types and uses of aircraft cable, depending on the application, structure, and so on. 

The materials used in aircraft cable are quite specific, which is what primarily sets them apart from other types of industrial cables. Traditional hardware has too low of a tensile strength and heat ratings, so aircraft cables are only made from high carbon steel, typically 316 or 302/304 grade.  

  1. Aircraft Cable is Similar to Extreme Strength Wire Rope

Due to their appearance, aircraft cables are often mistaken for wire ropes. These are similar in some aspects, such as the overall design of construction. 

 Wire ropes are constructed with several strands of wires which are woven together to create an extremely strong cable. There are multiple configurations, depending on the number of wires and strands used in its construction. The more wires used, the more flexible the wire rope will be.  

There are also several types of cores which are utilized in wire ropes and industrial cables. These may be fiber cores, independent wire ropes, or wire strands. These can provide either added flexibility or strength, depending on the intended use and load limit.  

Aircraft cables are constructed in a similar fashion to wire ropes, but they have their own sizing and construction standards. Aircraft cables can be made from wires ranging between 3/64” to ¼”. 

The configurations for industrial wire ropes compared to aircraft cable are also slightly different. Most aircraft cables are constructed with 7×19, 7×7, 3×7, 1×19, or 1×7 configurations. This refers to the number of strands used as well as the number of wires per strand. Industrial wire ropes are most often offered in 6×15, 6×19, 6×26, or 6×36 configurations. 

Ultimately, you could say that aircraft cables are essentially an extremely strong wire rope – but there are important differences, and these two pieces of hardware cannot be used interchangeably.  

3. Aircraft Cables can be Used for Many Things  

Although aircraft cables are primarily used for aircraft construction and transportation, this equipment is quite versatile. Thanks to its extremely durable design and high tensile strength, it can be used for far more than just aircrafts.  

Some other common applications for aircraft cables include: 

  • Boating and Marine Applications – Stainless steel cables are often used for maritime purposes, since it is naturally corrosion resistant. Aircraft cables may be used for securing boats to the dock, as well as hoisting them out of the water. 
  • Pulley Systems – Since pulley wires must resist the natural friction it encounters, the cables must be extremely durable. Aircraft cables are often used in this type of apparatus, particularly for lifting heavy loads. 
  • Exercise Equipment and Ziplines – These types of cables can be used for entertainment and recreational purposes, but they must be strong enough to withstand lots of weight and friction, as well as harsh weather environments. This makes aircraft cables the ideal hardware choice. 
  • Securing Cargo – Aircraft cables are often used on cargo ships and trucks to tie-down large loads.
  1. You Should Only Purchase from a Qualified Industrial Hardware Supplier

Since aircraft cables must meet specific standards and the strength and durability is so important, only buy from a trusted industrial hardware distributor. You should only buy from certified suppliers who provide ample details about the materials, construction, and origin of their cables.  

One thing to look out for is the grade of steel which is used to create the cables. Apart from just the graded number, it is recommended that you only use aircraft cables made from IPS (improved plow steel) or EIPS (extra improved plow steel). This classifies the steel’s tensile strength. 

You should also work with a distributor who offers expert advice and assistance when placing orders. There may be times when you need a specific size or when one type of steel grade will do better than another. An industrial hardware supplier should be able to answer any questions you have about their products and help you find the exact configuration, type, and size of cable you need. 

 Looking for Top-Quality Aircraft Cables? 

If you’re in the market for aircraft hardware cable and need a supplier you can trust, contact us at Elite Sales. We carry a vast variety of industrial hardware, including aircraft cables, wire ropes, and more. Our team is also on-hand to answer any questions and point you in the right direction. 


October 10, 2021

Industrial wire rope is an incredibly important piece of equipment. It is used to secure or lift thousands of pounds, so you’ve got to make sure that you are only buying the highest-quality product from your industrial wire rope supplier. 

There are lots of distributors and wholesalers offering a variety of wire ropes – but you shouldn’t trust all of them. Sadly, some suppliers will cut corners with their inventory to increase their profits. This could mean that you get a shoddy product, which could be quite dangerous depending on how you intend to use it.

 Apart from the quality, you also have to consider the experience that your industrial wire rope supplier provides. You want a distributor who is helpful and trustworthy, not one that just views you as another source of income.

 When searching for your next industrial wire rope supplier, here are 10 things to look for: 

  1.     Wide Variety of Wire Rope Types

Although most wire ropes are made from stainless steel, there are many types and sizes of these industrial cables. Several categories differentiate the types of wire ropes, which include: 

  •         Material: Wire ropes may be made from grades 302, 304, or 316 steel, and can be either IPS (improved plow steel) or EIPS (extra improved plow steel)
  •         Construction: This is the number of wires used in each strand to create the rope
  •         Finish: Wire ropes may be coated to protect the steel
  •         Lubrication: There are different types and amounts of lubrication which can be used
  •         Core: The internal core may be made of fiber, independent wire, or a wire strand
  •         Patterns and Lays: Wires may be configured in different wrap patterns

You want to make sure that your wire rope supplier has a good selection of the types and sizes, so you can find the exact one you need, depending on its application. You should look for a wholesaler who offers lots of options for bright, galvanized, and stainless-steel styles with varying diameters, construction, and core options. 

  1.     Wire Rope Accessory Selection

Most wire ropes are used in conjunction with other hardware. For instance, wire rope used for overhead lifting requires rigging hardware like hooks, shackles, swivels, and hoists. You may also need sleeves or clips to hold the wire rope in place, or links to connect two strands together. 

Again, quality and variety are of the utmost importance here. You want to buy from an industrial hardware supplier that sells top-quality products from good materials, like stainless steel. Be sure that your distributor has the right pieces and sizes on hand so you can get your wire ropes and necessary accessories all from one place.

  1. Detailed Product Descriptions

 Unless you are a wire rope expert, chances are that you don’t know what all of the abbreviations and numbers mean on a wire rope description. Terms like ‘FC’, ‘IWRC’, or ‘WSC’ don’t make sense to most people. And trying to find a wire rope that meets all of your specifications for a specific project can be quite confusing if you aren’t given much information.

Another signal that you’ve found a good wire rope supplier is that they provide detailed descriptions and definitions for their products. This will help you narrow down your selection without having to get on the phone with their customer service to ask questions.

  1.     Distribution Center Locations

 Although many wire rope distributors offer shipping, it is generally best to pick a supplier who has distribution centers as close to your location as possible. This will cut down on shipping costs as well as delivery times – which is great if you’ve got last-minute orders or tight project deadlines.

 

If you’re lucky enough to be driving distance to a distribution center, ask if they offer pick-up. Some suppliers will let you get the supply yourself, which could save you on shipping costs.

5.  Order Minimums and Shipping Rates 

Of course, another consideration to keep in mind is shipping rates and costs. Suppliers have different systems here. Some require a total minimum order for a flat shipping rate, while others adjust it based on weight or size. Make sure you inquire with your wire rope distributor about their rates and see if they have order minimums.

6.  Customer Reviews and Testimonials 

When it comes to picking a trustworthy supplier, don’t just take their word for it. Take a little time to research other customer reviews and testimonials about the quality of the product as well as overall customer service.

 Make sure that you look beyond just the reviews posted on the distributor’s website, though. Some shady businesses will delete negative reviews and only highlight positive ones. Instead, browse their Google Reviews or ratings on third-party sites like the Better Business Bureau and Yelp for more accurate feedback. 

  1.     Wire Rope Resources

You’ll want to find every indication possible that a wire rope distributor is knowledgeable about the products they offer. A good supplier will offer lots of valuable information and resources to their customers to ensure the products are used safely.

There are many ways that suppliers may do this, such as trough: 

  1.     Notable Affiliations

Another sign that the wire rope supplier you’ve chosen is reliable and trustworthy is through any earned affiliations and recognitions. This signals that the company is recognized by other organizations for its product and business standards.

Some notable affiliations include: 

  •         Specialized Carriers & Rigging Association
  •         Specialty Tools & Fasteners Distributors Association
  •         Associated Wire Rope Fabricators Association
  •         International Organization for Standardization
  1. Customer Service 

Customer service is a very important factor when it comes to business. In a recent survey, 96% of consumers agreed they would most likely find a new supplier after a single bad customer service experience.

You don’t want to take more time finding a new wire rope supplier after the first one provides terrible service. So, make sure that you test it out ahead of time. First, look for information about customer service experiences in online reviews. You can also test it out yourself by phoning in or sending an email. See how long it takes to get a response and how friendly and helpful they are. This will be a pretty good indication of the level of service you can expect.

  1. Expert Advice

Finally, make sure that your wire rope wholesaler actually knows what they’re talking about. You shouldn’t have to do all the research on your own when finding the right type and size of wire rope. Plus, you’ll likely want a second opinion to make sure you’ve got all the right specifications and hardware. 

Make sure that you can easily reach out to the supplier with any questions about their products. You should be able to get in touch with a salesperson fairly easily who can answer any questions and provide further details about their inventory. 

Looking for a Great Industrial Wire Rope Supplier?

Finding a reliable, trustworthy, and overall fantastic wire rope distributor can be challenging. That’s why here at Elite Sales, we do all that we can to meet and exceed our customer’s expectations.

 We offer a vast selection of wire ropes and accessories with lots of information and resources for this equipment. Our team of experts is also just a phone call away to answer questions and help you place an order.

Learn more about Elite Sales today by contacting us!


September 16, 2021

Most stainless steel hardware suppliers agree that stainless steel is one of the highest quality materials to use. This metal is extremely strong, durable, and known to be naturally corrosion resistant. It is also used for all types of industrial hardware pieces, from hoists and shackles to wire ropes and chains.

But there are some things about stainless steel that you may be surprised to learn. If stainless steel hardware is not used or cared for correctly, it can cause major issues. Even though stainless steel is extremely strong, it is not indestructible.

But first, let’s cover the basics of stainless steel.

Stainless steel is an alloy, as it contains between 10 to 30% chromium. Other elements are also added to the steel to influence properties such as strength, shine, and corrosion resistance. The most common elements added are nickel, chromium, aluminum, nitrogen, selenium, and titanium.

Steel is incredibly common in the US, making up 95% of all metal production – but only 7% of this metal is used to create stainless steel. This is one of the reasons why stainless steel industrial hardware is more expensive than other materials.

So, before you purchase hardware made from this material, it is important to know about factors that could impact its use and durability.

1. Stainless Steel isn’t Completely Corrosion Resistant

Most people assume stainless steel is completely resistant to rusting and corrosion. While it is highly resistant to water corrosion, this statement is not entirely true.

Stainless steel is available in over 100 different grades. Some of these grades are more corrosion resistant than others and are designed for specific environments. 304 and 316 are the most common grades used for industrial hardware.

Grade 304 is naturally corrosion-resistant, as it contains 8% nickel and 18% chromium. However, it will corrode if it is in contact with chloride solutions, such as saltwater. 316 is far more corrosion resistant to chloride ions, so this grade is recommended for marine applications.

It is important to consider environmental factors, such as the weather, temperature, and exposure. Failing to use the ideal type could cause the metal to corrode quickly. It is highly recommended to consult with an industrial hardware distributor to discuss the best grade depending on your intent.

2. Stainless Steel Cannot be Used with Aluminum

Source  Image example

Another lesser-known fact about stainless steel is that it can have a negative reaction with other metals, specifically aluminum. Aluminum and stainless steel cause galvanic corrosion, which can ruin the metals.

The reason this reaction occurs is that the electrons in the aluminum transfer into the stainless steel. This will deteriorate the aluminum, causing it to rust must faster than normal. So, stainless steel industrial hardware should never be used with aluminum pieces.

Since these metals are often used for pieces like cables, it is important to keep the two separated. If they must be in close contact, a rubber casing can be applied to prevent galvanic corrosion.  

3. Stainless Steel can Repair Itself

As odd as it sounds, stainless steel can protect itself naturally from corrosive elements. The metal produces an oxide that coats its exterior in a thin layer. This coating is invisible to the naked eye, but it helps to coat the metal and protect it from external elements, like water, which could corrode it.

This layer forms best in oxygen-rich environments. Stainless steel hardware that is used in enclosed spaces may not have as thick of a protective surface and could be slightly more prone to corrosion.

This layer is also self-healing. If it is disturbed or cleaned off, it will start to form once again to protect the stainless steel interior.

4. Stainless Steel is Recyclable

Did you know that stainless steel is one of the most environmentally friendly metals? This material is highly sustainable as it can be completely recycled over and over again. About 88% of the stainless steel used today is already recycled.

There is also no toxic runoff emitted by stainless steel during production, so it has a minimal negative environmental impact. There is also little waste from stainless steel and by-products such as the dust and sludge can be used to create other metals, including zinc.

5. Stainless Steel Expands

Another surprising fact to learn about stainless steel is that its properties are influenced by temperatures. Warmer weather can actually cause the metal to expand, while colder temperatures cause it to contract.

While this change is typically rather insignificant in industrial hardware, it can change the size of larger structures. For instance, the Eiffel Tower is 6 inches taller in the summer than it is during the wintertime.

This is a factor to take into consideration if the stainless steel hardware is going to be in an environment with extreme temperature changes. While the external temperature might not have much of an effect, extreme heat can.

Some grades of steel stand up to high temperatures better than others. For instance, 304-grade steel can withstand heat up to 1600° F without melting. Grade 316 has a lower heat resistance, while 330-grade stainless steel resists oxidation at temperatures up to 2000° F.

Over to You

Stainless steel is truly one of the most interesting and versatile metals used in industrial hardware. Its strength and durability make it a popular choice for industrial purposes – but it is important to learn more about its properties to see when and how it should be used. 

If you have any further questions regarding stainless steel industrial hardware or need to place an order, please contact Elite Sales. We carry a great selection of industrial equipment made from stainless steel and other materials. Our team is also on-hand to answer questions and point you in the right direction.


September 2, 2021

Industrial cable is used for some of the most demanding applications, from supporting heavy crane loads to connecting railways. Since these cables have to support thousands of pounds of weight, they can only be made from the strongest materials possible.

Current production for cable is increasing tremendously, even though it dipped by about 5% during the Pandemic of 2020. However, by 2027, the market is expected to exceed $282 million in the US alone.

But there are many different types of industrial cables that are designed for specific purposes. Opting for the wrong type could end in disaster, as the cable may warp or even break if it is not specifically designed for that purpose.

There are four main applications where industrial cables are used:

  •         Construction
  •         Engineering
  •         Machinery
  •         Aviation

 Various materials are used for each of these industries to ensure that the cables are strong, durable, and safe to use. When looking for options from an industrial cable supplier, it is essential to check that you are selecting the type and style optimized for your intended purpose.

Here’s what you need to know about the materials used in industrial cables.

1. Types of Metals

One of the first differentiations between the types of industrial cables is the metal used in its construction. Since these cables are used for added support or stability, they are made from metals that are highly regarded for strength and durability.

Steel is by far the most common material used in industrial cable construction. However, there are various types of steel, with the two main categories being stainless steel and galvanized.

Stainless steel is an alloy, meaning that it is made of several elements. Typically iron, chromium, and nickel are added to the steel, which gives it its unique shiny appearance. This also protects the metal from rust and corrosion. Stainless steel cables are often used in marine rigging and hoisting applications since the metal will not corrode in saltwater.

Galvanized steel is coated in a protective layer of zinc, which gives it a higher breaking strength than stainless steel. However, it is not as naturally resistant to corrosion and cannot be used near water. Galvanized steel cables are commonly used for industrial applications, such as logging, hoisting, and rigging.

Both galvanized cable and stainless steel cables may also come with vinyl coatings. This creates a PVC sheath around the wires, protecting them from exterior elements like water or direct sunlight. They may also be applied to make the wires more visible for safety purposes.

Occasionally, other types of metals are used such as Phos Bronze. This is a brass alloy and is commonly only used for electrical cable construction since this metal is highly conductive. Industrial cable may also be made from bright steel, which means it is not coated and is made strictly from steel. This is a very strong metal, but also prone to corrosion.

2. Wire Strands

Another key differentiation between types of industrial cable is the size and number of wire strands used in its construction. Most industrial cables come in strand groupings of 7×7 or 7×19.

 Source

7×7 industrial cables are constructed of 7 strands which are made up of 7 wires each. This makes for a very stiff wire that is ideal for construction purposes. It is also widely used in aircraft and automotive applications.

Source

7X19 industrial cables have 7 strands which are made from 19 wires. This makes the cable more flexible while simultaneously increasing its strength. 7X19 wires are often used in applications that must withstand movement and friction, such as sailboat riggings, pulley systems, and overhead cranes.

Both 7×7 and 7×19 industrial cables are also sold in varying diameters. This is the measurement of the wires used in each strand, which can range from 1/16” to 3/8”.

3. Core

 Every industrial cable has a central core that the wire strands wrap around. This provides the cable with stability, while also allowing for some flexibility. There are three main types of cable cores offered:

Fiber Core (FC)

Fibers like hemp, sisal, or most commonly, polypropylene, can be used in the center of the cable. This is not often the ideal choice for industrial cable and is more often found in wire ropes. The reason for this is because fiber cores are not extremely durable; however, they do allow for extreme flexibility.

Wire Strand Core (WSC) 

This uses a singular wire in the center of the industrial cable as the core. A WSC cable is less flexible than a fiber core, has higher heat resistance, and additional strength. However, the singular wire core is not ideal for extreme applications with heavy weights or tension.

Independent Wire Rope Core (IWRC)

An independent wire rope core uses one of the strands as the core. So, in a 7×7 cable, one strand of 7 wires is in the center, while the other 6 are woven around it. This provides a good balance of support and flexibility. It also protects the entire cable from being crushed, making it the ideal option for heavy-duty use.

Conclusion

 As with any piece of industrial hardware equipment, choosing the right design is critical. If you are unsure of which material, diameter, strand grouping, or core to get, consult an industrial cable distributor for help.

You can rely on Elite Sales for helpful advice and direction when making any industrial hardware purchases. We carry a great selection of various industrial cable types – and our team is readily available to help you place an order. Contact us online to learn more. 


August 19, 2021

Industrial chains are used for all types of applications across numerous industries. Not only are they extremely strong, but they are super durable and flexible. Chains can be used on anything from attaching a swing to a swing set to tying down heavy cargo – all the way to overhead lifting equipment.

However, industrial chain grades are an extremely important distinction that help categorize what type of chain is best used for a given application. For instance, according to the ASME (American Society of Mechanical Engineers) Standards B30.9, Section 9-1.5 and 9-1.8, the minimum grade for overhead lifting chains is 80 and above.

In addition to understanding industrial chain grades and their ideal situations, you need to know about the difference between stainless-steel chains, galvanized chains, and bright finishing.

An experienced industrial hardware supplier can certainly help you find the right chain grades and finishes for your needs. But it’s important to understand the differences so you know exactly when and why you should use various grades during a project.

 There are five main grades of chain: 30, 43, 70, 80, and 100. Grade 120 is a newer product available for extremely heavy-duty applications, but it is less common. 

Each number is the maximum stress that the chain can take per millimeter squared. So, for instance, Grade 30 chain’s maximum stress is 300 newtons per millimeter squared.

Let’s break down each of these chain grades.

Grade 30

Grade 30 is considered to be a general-purpose chain that can be used for a variety of applications. These applications do not require extremely high strength. Being the lowest of all the chain grades, grade 30 is the weakest chain type. It can sustain a working load limit between 1,300 to 6,900 lbs, depending on the chain diameter size.

Grade 30 is commonly known as Proof Coil chain or Common Coil chain and is comprised of low-strength carbon steel. This type of steel is quite malleable and rust resistant, but they are not as strong as other types of alloys. It is also less expensive than high carbon or stainless-steel chains.

This chain grade is useful for numerous applications, such as:

  •         Light construction
  •         Lead securement
  •         Guard rails
  •         Logging
  •         Agricultural use
  •         Marine industry

It is important to note that Grade 30 should not be used for overhead lifting as its working load limit is too low.

 Elite Sales offers a Grade 30 Proof Coil chain available in numerous diameters. You may also purchase Grade 30 hot galvanized chains as well as self-colored or zinc plated finishes.

Grade 43

Grade 43 chain is the next strongest grade of chain – of which can be used for slightly more heavy-duty applications than Grade 30. However, it is not approved for overhead lifting applications. Grade 43 has a working load limit ranging between 2,600 to 13,000 lbs.

Grade 43 is also commonly labeled as High-Test Chain or G-4 chain and is comprised of carbon steel, which is known for its high tensile strength and wear resistance. As a result, this chain grade is the optimal choice for applications such as:

  •         Towing
  •         Heavy duty trucking
  •         Farming
  •         Construction
  •         Guard chains
  •         Container securement

Elite Sales offers numerous types of Grade 43 industrial stainless-steel chains in various sizes, finishes, and designs. Plus, you can choose from a wide collection of galvanized chains in the same grade. Some of the most popular models include:

 

Grade 70

Grade 70 chain is about 20 percent stronger than Grade 43. It is made from a heat-treated carbon steel that is incredibly sturdy and durable. Grade 70 industrial chains typically come in a gold chromate finish for easy identification – as well as protection from abrasion and scratches. Grade 70 chain is also usually embossed with a number 7, 70, or 700 on each link.

Chains within this industrial chain grade have a working load limit available between 3,150 to 15,800 lbs. and are most commonly used for:

  •         Trucking and trailer tie downs
  •         Logging and forestry
  •         Heavy load securement
  •         Towing
  •         Construction
  •         Oil rigging
  •         Safety applications

Since this type of chain is often used on trucks, it is also known as Transport chain, Truckers chain, or Binder chain. Although grade 70 is high up on the list of chain grades, it is not rated for overhead lifting.

Elite Sales offers Grade 70 Transport Chain and Binding/Boomer Chains available in various sizes and diameters.

Grade 80

Grade 80 Alloy Chain is a far more heavy-duty chain that is certified for overhead lifting and other applications which require tremendous strength. It is made of an alloy steel mixture which makes it extremely strong, durable, and rugged. Many Grade 80 industrial chains are available in a black lacquer finish for further protection from wear and scratching.

This industrial chain grade has a maximum working load limit range of 3,500 to 47,700 lbs. It also meets the ASTM’s (American Society of Testing and Materials) standards for overhead lifting as it can be elongated by at least 20 percent before fracturing. In addition to use in overhead lifting applications as a sling component, Grade 80 can be used for:

  •         Heavy duty towing
  •         Rigging
  •         Tie-downs
  •         Mining

Grade 80 is also commonly called Alloy Chain and is available from Elite Sales in ranging sizes with a black lacquer finish manufactured to NACM (National Association of Chain Manufacturers) specifications for safety and overhead lifting usage.

Grade 100

Next to Grade 120, Grade 100 chain is the highest industrial chain grade offered by most commercial hardware suppliers. It is 25 percent stronger than Grade 80, making it the best choice for extremely heavy overhead lifting use and other extreme applications. Grade 100 chain is also comprised of alloy steel – which is heat treated for higher strength and durability.

Grade 100 chain is available with working load limits between 4,300 to 35,300 lbs. It is designed to be used in a wide variety of applications, such as:

  •         Overhead lifting slings
  •         Construction
  •         Manufacturing
  •         Rigging
  •         Towing

Elite Sales offers a Grade 100 Chain available in numerous sizes for nearly any type of heavy-duty project or application. 

Conclusion

There are plenty of chain types available on the market – but when you buy from Elite Sales, you can rest assured that you are getting only the best quality of chain guaranteed. We offer a wide range of sizes and finishes in Grades 30, 43, 70, 80, and 100. We also carry a variety of galvanized chains, stain-less steel chains, and other finishes.

Our knowledgeable staff is also available to answer any questions you may have and help you find the exact industrial chain grade you need for the job.

Reach out to our sales team today to place an order and make us your number one chain supplier.


August 15, 2021

We see industrial wire rope for all kinds of purposes on a daily basis. This extremely strong strand can be used to hold or lift thousands of pounds if necessary – but it is still pliable enough for use in much smaller applications.

As with most industrial hardware, there are many types, sizes, and variations of wire rope on the market. If the wrong type of wire rope is used, it can, unfortunately, be quite disastrous. Ropes that are not rated for specific load weights or conditions could snap and break. This can result in damaged structures and even job site injuries.

Industrial wire ropes require special handling and training to ensure that they are used correctly, especially for applications like construction. It’s important to know the differences between the kinds so you only use the recommended types.

Elite Sales has been an industrial wire rope distributor for many years – and our team of experts knows just about all there is to know about wire ropes. We are here to answer any questions you may have about these important pieces of hardware.

What are the Different Types of Industrial Rope?

There are various options for wire ropes which are measured in a pair of numbers. These two numbers indicate how many strands and individual wires construct the wire rope.

Each strand is made up of a collection of wires wrapped around each other, forming a spiraled thread. This is what makes the wire rope strong, yet flexible. Typically, the more wires used in each strand indicate that the rope will be more flexible.

 Some of the most common styles for industrial wire rope include: 

  •         6 X 15
  •         6 X 19
  •         6 X 25
  •         6 X 26
  •         6 X 27
  •         6 X 36
  •         6 X 37 

Some specialty wire ropes are designed with higher amounts of strands than wires. For instance, Elite Sales offers a 35 X 7 wire rope and a 19 X 19 wire rope. Both of these have so many strands that the wire rope is considered highly rotation resistant, so it won’t turn when used for overhead lifting.

What’s the Difference Between Galvanized, Bright, and Stainless-Steel Industrial Wire Rope?

 Most wire ropes are sold in galvanized, bright, or stainless-steel forms. Nearly all industrial wire ropes are made from steel since this metal is quite strong. But the durability of the wire rope changes depending on the type of steel used.

Galvanized Wire Rope

Galvanized steel is coated in a light layer of molten zinc. This protects the steel from corrosion, which protects the wire rope from wear and tear. Galvanized wire ropes are great for heavy-duty applications, but the zinc coating is not strong enough to protect rusting from heavy water exposure, such as on marine applications.

Bright Wire Rope

Bright steel is uncoated, meaning that the alloy steel has no galvanized coating. It is created using a cold-drawing technique, which increases the tensile strength of the metal. However, it is easily corroded and is typically only used in covered applications.

Stainless Steel Wire Rope

 Stainless steel is the most durable type of metal, as it is naturally corrosion-resistant. It is stronger than galvanized steel, but also much more expensive. It is the only type of wire rope recommended for marine applications.

What Makes Industrial Wire Rope Stronger?

 Several design aspects can increase the strength of an industrial wire rope. For instance, the type of core can influence the strength and stretch of a rope. Steel cores are sturdier, preventing the rope from getting crushed or stretched under heavy loads. Fiber cores are weaker but more flexible.

The diameter of the wires used in the rope also determines the strength. These wires can range from 1/8” to 2 ½”. Thicker wires are far stronger and can hold up to hundreds of thousands of pounds.

The lay of the rope also has some influence on its strength and durability. A regular or right lay means that the strands are woven left to right. This is the most common type as it is quite flexible. The lang lay means that the wires are twisted in the same direction as the strands. This results in a slightly stronger rope, as it reduces friction from bending.

When Should I Use Industrial Wire Rope?

Different styles of wire rope can be used in a wide variety of applications. Some of the most common uses for industrial-grade wire rope include:

  •         Aircraft cables
  •         Construction
  •         Overhead lifting
  •         Rigging
  •         Mining
  •         Elevators
  •         Pulley systems
  •         Marine hoists

 Overall, it is important to consult an expert on the recommended type of wire rope for your specific use. Little factors can make a big difference in the performance, safety, and longevity of the rope.

Looking for a Wire Rope Distributor?

Elite Sales carries a vast variety of industrial wire ropes, along with other types of industrial hardware. Our team of experts is also on hand to answer questions and help you place an order from one of our distribution centers around the country.

Please contact Elite Sales today by sending a message online or giving us a call at 800-458-6659.


July 27, 2021

When it comes to industrial hardware, most pieces and parts serve specific purposes. Slings are designed for overhead lifting, chains for securement, nuts and bolts hold things together. But industrial steel strands are surprisingly a very versatile piece of hardware that can be used in many industries.

Now first it is important to define what industrial strands are – and most notably their distinction from wire ropes. These hardware terms are commonly confused and mistakenly used interchangeably.

Industrial steel strands are typically smaller in diameter than wire ropes. Additionally, an industrial strand is made of a core wire with several more wires wrapped around it. This creates a singular strand. Wire ropes are constructed with several strands woven together to form an entire rope. This makes it much more flexible than an industrial strand. 

Finally, the greatest distinction of steel strands is their applications. Wire rope is designed for overhead lifting applications, tie-downs, and securement thanks to its flexible yet strong design. Industrial cable, on the other hand, has several different uses.

Let’s dive in. 

 Differences Between 1×7 and 1×19 

 There are two main sizes of industrial steel strands sold by industrial strand suppliers: 1×7 and 1×19. These numbers refer to the number of wires used to construct the strand.
A 1×7 industrial strand has a singular center core wire with 6 strands wrapped around the core. This style has the greatest stretch resistance and high strength but offers very low flexibility. 1×7 industrial strands are characterized for being extremely stiff, making them ideal for added tension.
A 1×19 industrial strand has a single central core wire with 18 additional wires wrapped around it. This is constructed in two layers: 6 wires around the center core, and 12 exterior wires. This provides a bit more flexibility, but decreases stretch and resists compression. It is commonly used for push-pull or pull-pull controls.

Both sizes may be made in either galvanized finish or stainless steel. Hot-dipped galvanization is typically used for strands to ensure that each wire is evenly coated. Both wires are typically designed in a left regular lay, meaning the wires are twisted clockwise. 

 Fencing and Support  

 

Source – Image example

 Industrial steel strands are extremely strong and will not snap, bend, or break even under heavy pressure. For this reason, they are widely used for support and fencing purposes on all types of structures. Stainless steel industrial strand fences are commonly seen on commercial buildings, agricultural structures, and even for some home designs. 

 Since 1×19 industrial strands are a bit flexible, they can be used to create steel fencing. Strands are wrapped around central support rails to create sturdy railings and fencing. Stainless steel is the ideal fencing material since it is typically exposed to the elements. This material will not rust or corrode in the rain, snow, or high humidity. 

Singular industrial strands can also be used to hold structures in place or provide support. For instance, they can be used to tie down tents, for zip-lines, garage doors, or even in exercise equipment. Industrial steel strands are also common for marine applications since they are strong enough to secure boats to the dock. Both 1×7 and 1×19 strands can be used for these purposes, depending on the level of strength, stretch, or flexibility required. 

 Electrical Purposes 

 The steel materials used to create industrial strands conducts electricity extremely well, so these are often used in underground electrical lines. The robust steel wires are rated for high-voltage transmissions while reducing energy loss. Furthermore, they are durable and can withstand wear and tear, as well as the impact of volatile weather. 

Again, either 1×7 or 1×19 industrial strand may be used in this instance, depending on the intended purpose. Generally, a 1×7 may be more common, as this will result in a stiffer wire that is easier to thread through underground openings. 

 Some industrial strands are also used for electric train transportation. These resilient strands serve two purposes: support and transmission. The industrial strands create strong, durable cables that electrical trains run along. The steel material also transmits electricity quite efficiently, powering high-speed trains along the track. 

 Buildings and Bridges 

 Perhaps the most common application of industrial steel strands is for construction purposes. Longer sturdy strands are used to supports tons of weight in both bridges and multi-story buildings. 

Steel strands are used along with concrete, steel beams, and reinforced bars to stabilize multi-story structures. Industrial strands are used within the flooring and ceilings to provide additional support and secure beams together. 

These strands are also designed to provide extra stability in earthquakes. This is because steel helps to diffuse vibrations, so the movement from the earthquake travels along the strands. This helps to stabilize the building, preventing structures from collapsing. 

Steel strands are also widely used in suspension bridges, which rely on wires to connect the bridge’s deck to the support beams. Both 1×7 and 1×19 industrial cables are used in bridges for different purposes. These wires help to evenly distribute weight across the entire bridge, providing added stability and reducing sway. 

Conclusion

Industrial steel strands are an essential piece of hardware that can be used in all types of ways. However, the most important factor to these strands is quality. Lower quality materials will compromise the strand’s strength and durability. This can result in dangerous consequences. 

At Elite Sales, we offer only the highest quality industrial hardware on the market. We carry a wide range of supplies in various sizes, materials, and finishes. If you have questions regarding industrial steel strands or require other hardware, please contact our team today to learn more.


July 27, 2021

Construction projects are notorious for running over their deadlines and their budgets. A study from the International Journal of Innovation measured project completion rates over 70 years. They found that most projects took at least 20% longer to complete than originally expected. Further, 85% were at least 25% more expensive than planned!

There are numerous causes for these delays and budget overages; however, one common culprit is issues with project industrial hardware supply. If your team does not have the necessary amount of supplies or the right types on hand, it can bring productivity to a screeching halt. 

Elite Sales has operated as an industrial hardware distributor for many years. Our team has delivered necessary supplies to thousands of construction sites – plus, many of our employees have helped to manage projects in the past. So, we thought we would share pieces of advice to help leaders manage their hardware supplies more effectively for timely completion. 

Here are some of our expert’s best tips for keeping construction projects on time through efficient hardware management. 

 Clarify Your Project’s Goals 

 A well-thought-out plan will always ensure that a project runs more smoothly. Sadly, many construction managers attempt to run their projects by staying just one or two steps ahead. They will wait until the supply is running low or they are just about ready for the next phase before placing an order. 

However, this can cause major issues for several reasons. Some industrial hardware distributors run into shipping delays or stocking issues. Say that you need to order 2,000 feet of industrial cable for the next phase of your project. Sadly, the distributor is running low on supply and cannot fulfill the order for two more weeks. This means production will have to stop or you’ll have to scramble and find another supplier.

So, the very first step to take is to plan out your proposed schedule ahead of time and give yourself leeway for order fulfillment. Clarify your project’s timeline based on each phase, from demolition to completion. Then list out the exact industrial hardware supplies that will be needed for each step, in addition to the building materials. 

Next, create a schedule for when you will need to submit orders to your industrial hardware distributor to receive your order either on time or even a few days in advance. This will give you some wiggle room in case there are any delays in fulfillment. 

Create Systems for Collaboration 

 Optimizing productivity between teams and departments is one of the leading reasons construction projects run past due dates. According to a report from Autodesk and FMI, over one-fourth of construction manager’s day is wasted on activities that are counter-productive such as:

  • Looking for necessary project information or data
  • Dealing with project mistakes
  • Conflict resolution
  • Waiting for communication and responses from other teams

Further, 60% of contractors agree that there were serious communication and coordination issues between managers. This directly leads to productivity issues across the entire project, delaying completion even further. 

You need to work together with your other departments to make construction supply chain management a success. Using tools that help you integrate the teams will help to improve communication and planning. 

Digital systems are truly the best solution here. There are systems designed specifically for construction projects so teams can share resources digitally and communicate quickly about hardware needs. Say that one team is running low on supply. Rather than sending an email that could get lost or trying to catch a busy manager on the phone, they can submit a request through the digital platform. 

 Find an Industrial Hardware Supplier that Meets Your Needs 

Whether you intend to order all your supplies at once or as the project goes on, you need a distributor who can give you what you need when you need it. It is highly recommended that you find an industrial hardware supplier that provides a wide range of items that meet all of your needs rather than jumping around to different distributors. 

There are several reasons for this. First, this allows you to place bulk orders which can cut down costs. It also ensures consistency across all of your hardware that is used for the project, so everything looks and functions the same way.

Second, building a relationship with your industrial hardware distributor can ensure better experiences. Suppliers want to keep their customers happy, especially if they’ve been loyal for a long time. You can rest assured that they will do everything possible to ensure a positive experience and resolve any issues with your orders.

Finally, by ordering from the same business every time, you will have a better idea of their order fulfillment timelines. Some distributors even offer local pickup for last-minute orders, so you can get your supply quickly as needed.  

 Know When to Save and When to Splurge 

 It sounds counter-intuitive, but spending more can help to save money on a construction project in the long run. Some materials are worth investing in a higher quality than others as they will last far longer and have fewer issues. This in turn will save time, ensuring that everything gets done as planned.

 For instance, construction project leaders are faced with the option of using galvanized industrial chains or stainless steel. Galvanized steel is far less expensive and could save a portion of the budget upfront. However, this material wears out faster and could rust if it gets wet. Stainless steel is naturally corrosion-resistant and more durable, so investing in this type of industrial chain may be the better choice. 

 Having a trustworthy industrial hardware supplier can help you in this instance, too. This gives you access to true experts who will advise you on which type of hardware is best for your applications. 

 Conclusion

 There is certainly no way to guarantee that a construction project will get completed in a certain timeline. There are always unexpected issues that could delay productivity – just make sure that your industrial hardware supply isn’t one of them. 

 If you’re looking for a reliable distributor to fulfill your orders, give Elite Sales a try. We provide a wide range of top-quality hardware and have distribution centers across the country for fast order fulfillment. Contact our team today to learn more.